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Mercury Outboard Pressure Test

They also operated the engine or test article in the test section by controlling the angle-of-attack speed power and other parameters. The crankcase must be completely sealed against pressure created upon the down stroke of the piston and the vacuum thats created when the cylinders piston moves upward back to TDC top dead center.


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If you have water in your gear lube you need to fix the leak.

Mercury outboard pressure test. I drain the oil out of the unit and remove it from the the outboardI attach an airhose with a pressure gauge to the oil inlet of the lower unit and pressurize to about 10 psiNow i dump the whole thing in a barrel of water and look for air bubblesYou leave it in the water for a few minutes to make sure there are no hidden leaksAnd that. Then running a 900 computer test showed no error codes. This article will teach you step by step how to pressure test your lower unit professionally.

Primary Compression Test. This is done to test the lower unit seals. Fits Mercury 4 Stroke and Pro XS Yamaha and Suzuki with and without Schrader fittings.

Inspect for bubbles indicating a leak. Outboard Gearcase Pressure Tester. Connect a pressurevacuum tester to the vent hole then pressurize the gearcase to about 12-pounds and see if the pressure remains stable for a couple of minutes.

In this video I put together a simple tool for pressure testing outboard gear boxes. The outlet moves the fuel to the rest of the system and may be indicated by an arrow pointing outward. How to Pressure Test Mercury 40HP Outboard Lower Unit.

Pump the pressure gauge a few times. Mercury 25HP EFI 4-Stroke Outboard Low Pressure Fuel Pump. Reinstall the drainfill screw and its washer.

Spray soapy water around the seals of the drive shift and prop shaft. Using the hand pump on your tool pressurise the gearbox to 10 psi and monitor for 10 mins in that period there should be no drop of pressure but dont worry if it only drops 1 psi or so over 10 mins. These compact outboard motors come with reliable starting low vibration and quick acceleration to perform with exhilarating speed.

Now install the pressure tester in the top vent screw hole and pump up to 10-12 PSI. Used for checking both fuel and air pressure simultaneously on Mercury DFI Optimax and Verado Outboards. A break through by CDIRAPAIR 511-9710 allows you to test most Mercury Outboard Mariner Chrysler triggers and OMCs Quick Start timer bases on the engine.

Pressure test lower unit This is how I do it. When the customer changed his 23 propellers with a 19 one and used quickleen the performance improved dramatically. Only the max RPM is lower.

Attach the pressure gauge hose to the outlet. IF the gauge shows a drop in pressure of more than 1 psi or so mix up a small pot of washing up liquid and water at about a 75-25 ratio. Also used on DFI Sport Jet.

This gauge unit connects to the rails at the schrader valve test ports of both the fuel and air. Your 2-stroke outboard powerhead is an efficient pump. These fuel pumps are in stock and ship out the same business day if ordered before 3PM Eastern - after 3PM they will ship out next business day.

He noticed 5400 RPM while going into the wind and 5300 RPM against. Remove the fuel pump. Mercury 200XL Verado Gearcase Pressure Test Any time you remove the lower unit from your outboard for repairs it gives you the perfect opportunity to perform a gearcase pressure test.

Seal the inlet firmly with your thumb. This low pressure fuel pump fits all Mercury 25HP EFI 4-stroke outboard engines. Our fuel pressure test attachment is designed to allow a conventional fuel pressure gauge with Schrader fitting to connect to 4 stroke EFI pressurized fuel systems that have no Schrader fitting but have either quick connect fittings or hose barb fittings.

To test their functionality youll need a pressure gauge. However just like other Mercury outboard motor lineup models the Mercury 25 HP 4 stroke outboard motors are not entirely faultless and users should be well aware of those problems. Mercury Outboard Gearcase Pressure Test.

Be the first to review this product. The gearcase pressure test tells you whether the lower unit is capable of holding in oil under pressure and whether its preventing water from entering the gearcase. New Dual Pressure Gauge Unit.


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